{"id":9746,"date":"2024-10-10T09:46:19","date_gmt":"2024-10-10T07:46:19","guid":{"rendered":"https:\/\/www.emsland-group.de\/from-education-to-impact-2\/"},"modified":"2024-11-19T08:35:27","modified_gmt":"2024-11-19T07:35:27","slug":"mastering-the-crunch","status":"publish","type":"post","link":"https:\/\/www.emsland-group.de\/en\/mastering-the-crunch\/","title":{"rendered":"Mastering the Crunch \u2014 Food Coatings for Enhanced Texture and Longevity"},"content":{"rendered":"\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"398\" src=\"https:\/\/www.emsland-group.de\/wp-content\/uploads\/INSIGHT_E3_S1_Mastering-The-Crunch-1024x398.png\" alt=\"\" class=\"wp-image-9817\" srcset=\"https:\/\/www.emsland-group.de\/wp-content\/uploads\/INSIGHT_E3_S1_Mastering-The-Crunch-1024x398.png 1024w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/INSIGHT_E3_S1_Mastering-The-Crunch-300x117.png 300w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/INSIGHT_E3_S1_Mastering-The-Crunch-768x299.png 768w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/INSIGHT_E3_S1_Mastering-The-Crunch-1536x597.png 1536w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/INSIGHT_E3_S1_Mastering-The-Crunch-2048x796.png 2048w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/INSIGHT_E3_S1_Mastering-The-Crunch-600x233.png 600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-eb0efb0144b916ca827c38c31d685800\"><em>In different cooking methods like deep frying, air frying, and home delivery scenarios, maintaining a desirable texture over time is a challenge that many producers face. This is where specialized coatings come into play, offering a versatile solution for keeping fried foods, such as French fries, crispier for longer.<\/em><\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-black-color has-text-color has-link-color wp-elements-d0ae13da7230e94e048b513f8a53c854\"><strong>Why Coatings Matter<\/strong><\/p>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-ea69f20dd0f9265083b91377ee59d6f2\">Over time, fried food items can lose their crunch, becoming soft and unappealing due to moisture migration. Coatings serve as a protective layer, ensuring crispiness long after they have left the fryer. The right coating can extend the holding performance of fried foods, making them ideal for various cooking and delivery scenarios.<\/p>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-1599f2826ee39193fafb7ba61c8ec21f\">Coatings offer several benefits:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Extended Holding Performance:<\/strong> retaining crispiness and warmth, crucial for both home delivery and post-cooking scenarios.<\/li>\n\n\n\n<li><strong>Structural Integrity:<\/strong> reducing the chances of breakage during transit or when handled.<\/li>\n\n\n\n<li><strong>Enhanced Appearance:<\/strong> appetizing color and texture, even when prepared in an air fryer or after storing under a heat lamp.<\/li>\n\n\n\n<li><strong>Versatile Texture Options:<\/strong> allowing producers to control the texture, from a light crisp to a hearty crunch, catering to various consumer preferences.<\/li>\n<\/ul>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-409c8332360cf588cfafc10df8e9196f\"><strong>Key Ingredients in French Fry Coatings<\/strong><\/p>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-9f194fd121d5d6888efcf84e25b05748\">When creating coatings for French fries, the selection of ingredients plays a pivotal role. The main components of a coating blend typically include starches, flours, and dextrins. Each ingredient contributes unique properties that influence the final product:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Modified Starches &amp; Dextrins<\/strong> provide better performance in high-temperature environments, helping to create a strong, thin layer around the fry, which reduces fat absorption during frying and helps maintain crispiness.<\/li>\n\n\n\n<li><strong>Flours and Thickeners<\/strong> influence the batter properties for an optimal coating and pick up. The choice of flour or thickener affects the mouthfeel and appearance of the final product, ensuring the fries have a consistent and desirable texture.<\/li>\n<\/ul>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-1f0788a40f821bab5dbb3d36f11bfe25\"><strong>Emsland Group\u2019s &nbsp;Modified Starches &amp; Dextrins<\/strong><\/p>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-400f36447d3d2eb4e03cd8ce1848efb7\">The Emsland Group offers a range of blends and single ingredients for food coatings. For instance, <strong>Embat\u00ae 2000 <\/strong>is a base blend consisting of modified starch, potato dextrin, flour and thickeners for optimal performance in various coated food systems.<\/p>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-8904384212453495d9f6f0f1fcd65313\">The portfolio of single ingredients consists of modified potato starches like <strong>Emflo\u00ae KV 20<\/strong> and <strong>Emflo\u00ae KVA 20,<\/strong> known for their heat stability and ability to form a regular surface free from blisters or irregularities. <strong>Emdex\u00ae potato dextrins <\/strong>are widely used for its ability to improve crispiness and create, in combination with the modified starches an excellent film on the food\u2019s surface.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"659\" height=\"177\" src=\"https:\/\/www.emsland-group.de\/wp-content\/uploads\/Image_1-1.png\" alt=\"\" class=\"wp-image-9824\" srcset=\"https:\/\/www.emsland-group.de\/wp-content\/uploads\/Image_1-1.png 659w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/Image_1-1-300x81.png 300w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/Image_1-1-600x161.png 600w\" sizes=\"(max-width: 659px) 100vw, 659px\" \/><\/figure>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-aaeacc5511999f6ef25830201e9c51ad\"><em>Images 1 &amp; 2: Native Starch coating applied, which is not stable enough against high temperatures resulting in uncontrolled expansion, irregular surface and blistering.<\/em><\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"529\" height=\"168\" src=\"https:\/\/www.emsland-group.de\/wp-content\/uploads\/Image_2-1.png\" alt=\"\" class=\"wp-image-9826\" srcset=\"https:\/\/www.emsland-group.de\/wp-content\/uploads\/Image_2-1.png 529w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/Image_2-1-300x95.png 300w\" sizes=\"(max-width: 529px) 100vw, 529px\" \/><\/figure>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-663b8b88f38db1b87d5e682f3a4c8e7f\"><em>Image 3: Modified starch coating applied, which, due to cross linking, is heat stable resulting in a regular surface and controlled expansion<\/em><\/p>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-9ac00cf961d1ea846fe5a532228b76c6\"><\/p>\n\n\n\n<p><\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-black-color has-text-color has-link-color wp-elements-9c47f94690796f2bc082ef8cbe001be4\"><strong>Innovative Coating for Air Frying<\/strong><\/p>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-9f31719476b342e1df7b84b733c65099\">Air frying has become increasingly popular due to its ability to produce fries with less oil, appealing to health-conscious consumers. However, air frying presents unique challenges in achieving and maintaining crispiness. The lack of oil means that traditional frying\u2019s crisp-inducing heat transfer does not occur in the same way, often resulting in less crispy food. The right combination of modified starches and dextrins in the coating can mimic the textural benefits of deep frying, providing a satisfying crunch. For example, a coating blend like <strong>Embat\u00ae 11384<\/strong>, which is designed for home delivery, can be particularly effective in air frying. It ensures that the fried food comes out of the air fryer with a desirable texture and stays that way longer after cooking.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"998\" height=\"438\" src=\"https:\/\/www.emsland-group.de\/wp-content\/uploads\/Figure_1_copy.png\" alt=\"\" class=\"wp-image-9828\" srcset=\"https:\/\/www.emsland-group.de\/wp-content\/uploads\/Figure_1_copy.png 998w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/Figure_1_copy-300x132.png 300w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/Figure_1_copy-768x337.png 768w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/Figure_1_copy-600x263.png 600w\" sizes=\"(max-width: 998px) 100vw, 998px\" \/><\/figure>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-a1d23fc75979da26fce1a3c7c9ef1673\"><em>Figure 1: Trials showed that fries coated with <strong>Embat\u00ae 11384<\/strong> had an internal temperature 10-12\u00b0C higher than those with standard coating formulations after 15 minutes of storage time in a box.<\/em><\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"869\" height=\"698\" src=\"https:\/\/www.emsland-group.de\/wp-content\/uploads\/Figure_2_Copy.png\" alt=\"\" class=\"wp-image-9830\" srcset=\"https:\/\/www.emsland-group.de\/wp-content\/uploads\/Figure_2_Copy.png 869w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/Figure_2_Copy-300x241.png 300w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/Figure_2_Copy-768x617.png 768w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/Figure_2_Copy-600x482.png 600w\" sizes=\"(max-width: 869px) 100vw, 869px\" \/><\/figure>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-05fac7f593a7d074b6a2705b3e3cb804\"><em>Figure 2: Trials also showed that fries coated with <strong>Embat\u00ae 11384<\/strong> (38% and 40% batter concentration) retained peak surface crispiness for up to 30 minutes.<\/em><\/p>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-3fbb12ecdd65f6aa394d056c9a66c4cf\"><strong>The Equipment Factor<\/strong><\/p>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-06c8529e30d17ec05b7299d181a169d1\">The application of coatings requires specialized equipment. Wet coaters and continuous fryers are essential in ensuring that the coating is evenly applied and the products are cooked to perfection. The Emsland Group\u2019s pilot plants provide producers to test and optimize the solutions to ensure the desired results are achieved before implementing into their own processes.<\/p>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-fadcd20662444abae9f1c37d75be70ed\"><strong>Conclusion<\/strong><\/p>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-723261f79f9a1db9ea37940dbd35c475\">For fried food producers, the key to success lies in keeping the product crispier for longer, regardless of how it is cooked or served. Specialized coatings are an essential tool in achieving this, offering the versatility needed to meet the demands of this growing market. Whether your foods are destined for home delivery, served fresh from the fryer, or cooked in an air fryer, coatings are the secret to maintaining that all-important crispiness consumers crave.<\/p>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-9ac00cf961d1ea846fe5a532228b76c6\"><\/p>\n\n\n\n<p><em>Want to discover more articles like this? <\/em>Sign up for our E-Newsletter <a href=\"https:\/\/emsland-group.us12.list-manage.com\/subscribe?u=7e7e14115ee50c7482b3d65ec&amp;id=4dfd0ff2ee\" target=\"_blank\" rel=\"noreferrer noopener\">INSIGHT<\/a><\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-resized\"><a href=\"https:\/\/emsland-group.us12.list-manage.com\/subscribe?u=7e7e14115ee50c7482b3d65ec&amp;id=4dfd0ff2ee\" target=\"_blank\" rel=\"noreferrer noopener\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"290\" src=\"https:\/\/www.emsland-group.de\/wp-content\/uploads\/E-Newsletter_Email-Signature-1-1024x290.png\" alt=\"\" class=\"wp-image-7996\" style=\"width:416px;height:auto\" srcset=\"https:\/\/www.emsland-group.de\/wp-content\/uploads\/E-Newsletter_Email-Signature-1-1024x290.png 1024w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/E-Newsletter_Email-Signature-1-300x85.png 300w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/E-Newsletter_Email-Signature-1-768x218.png 768w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/E-Newsletter_Email-Signature-1-1536x435.png 1536w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/E-Newsletter_Email-Signature-1-2048x580.png 2048w, https:\/\/www.emsland-group.de\/wp-content\/uploads\/E-Newsletter_Email-Signature-1-600x170.png 600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/a><\/figure>\n\n\n\n<p><\/p>\n\n\n\n<div style=\"height:0px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>In different cooking methods like deep frying, air frying, and home delivery scenarios, maintaining a desirable texture over time is a challenge that many producers face. This is where specialized coatings come into play, offering a versatile solution for keeping fried foods, such as French fries, crispier for longer. Why Coatings Matter Over time, fried [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":9833,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[321,323],"tags":[],"class_list":["post-9746","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news-en","category-newsletter-en","news-en","newsletter-en"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Mastering the Crunch \u2014 Food Coatings for Enhanced Texture and Longevity - Emsland Group<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.emsland-group.de\/en\/mastering-the-crunch\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Mastering the Crunch \u2014 Food Coatings for Enhanced Texture and Longevity - Emsland Group\" \/>\n<meta property=\"og:description\" content=\"In different cooking methods like deep frying, air frying, and home delivery scenarios, maintaining a desirable texture over time is a challenge that many producers face. 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Why Coatings Matter Over time, fried [&hellip;]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.emsland-group.de\/en\/mastering-the-crunch\/\" \/>\n<meta property=\"og:site_name\" content=\"Emsland Group\" \/>\n<meta property=\"article:published_time\" content=\"2024-10-10T07:46:19+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2024-11-19T07:35:27+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.emsland-group.de\/wp-content\/uploads\/INSIGHT_E3_S1_Mastering-The-Crunch_Web-banner.png\" \/>\n\t<meta property=\"og:image:width\" content=\"3750\" \/>\n\t<meta property=\"og:image:height\" content=\"1458\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"author\" content=\"emsland-group\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"emsland-group\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"6 minutes\" \/>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"Mastering the Crunch \u2014 Food Coatings for Enhanced Texture and Longevity - Emsland Group","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/www.emsland-group.de\/en\/mastering-the-crunch\/","og_locale":"en_US","og_type":"article","og_title":"Mastering the Crunch \u2014 Food Coatings for Enhanced Texture and Longevity - Emsland Group","og_description":"In different cooking methods like deep frying, air frying, and home delivery scenarios, maintaining a desirable texture over time is a challenge that many producers face. 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Why Coatings Matter Over time, fried [&hellip;]","og_url":"https:\/\/www.emsland-group.de\/en\/mastering-the-crunch\/","og_site_name":"Emsland Group","article_published_time":"2024-10-10T07:46:19+00:00","article_modified_time":"2024-11-19T07:35:27+00:00","og_image":[{"width":3750,"height":1458,"url":"https:\/\/www.emsland-group.de\/wp-content\/uploads\/INSIGHT_E3_S1_Mastering-The-Crunch_Web-banner.png","type":"image\/png"}],"author":"emsland-group","twitter_card":"summary_large_image","twitter_misc":{"Written by":"emsland-group","Est. reading time":"6 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"Article","@id":"https:\/\/www.emsland-group.de\/en\/mastering-the-crunch\/#article","isPartOf":{"@id":"https:\/\/www.emsland-group.de\/en\/mastering-the-crunch\/"},"author":{"name":"emsland-group","@id":"https:\/\/www.emsland-group.de\/en\/#\/schema\/person\/471d4e39411a11b540cce53526a26763"},"headline":"Mastering the Crunch \u2014 Food Coatings for Enhanced Texture and Longevity","datePublished":"2024-10-10T07:46:19+00:00","dateModified":"2024-11-19T07:35:27+00:00","mainEntityOfPage":{"@id":"https:\/\/www.emsland-group.de\/en\/mastering-the-crunch\/"},"wordCount":772,"publisher":{"@id":"https:\/\/www.emsland-group.de\/en\/#organization"},"image":{"@id":"https:\/\/www.emsland-group.de\/en\/mastering-the-crunch\/#primaryimage"},"thumbnailUrl":"https:\/\/www.emsland-group.de\/wp-content\/uploads\/INSIGHT_E3_S1_Mastering-The-Crunch_Web-banner.png","articleSection":["Article","Newsletter"],"inLanguage":"en-US"},{"@type":"WebPage","@id":"https:\/\/www.emsland-group.de\/en\/mastering-the-crunch\/","url":"https:\/\/www.emsland-group.de\/en\/mastering-the-crunch\/","name":"Mastering the Crunch \u2014 Food Coatings for Enhanced Texture and Longevity - 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